Per popular request, here’s a how-to on how I made my conduit bender! Due to its rigidity, electric metallic tubing (EMT) requires a bending tool. This tool is sold under the name “hoop bender” and can be found at @johnnys_seeds. I encountered several issues when I shopped for hoop benders. First, the benders are only manufactured for widths such as 3 ft or 4 ft so they won't work for beds of other widths, such as mine. Second, the benders are expensive. They were around $60 5 years ago. Thanks to inflation, they are now over $130 shipped! Third, the benders are not immediately ready for use. They need to be secured to something stationary but still have ample working space to accommodate the length of the EMT. Examples provided by the vendor include attaching the bender to a tow hitch rig or a picnic table, neither of which are easily available to most people. Necessity being the mother of invention, the
#engineer in me was tickled to find a solution. After some brainstorming, I created a jig easily made with common tools and low cost materials. Using an OSB plank, a short piece of 2x4 wood, 20 bolts, and a few screws, I pieced together a DIY bender for $15. Swinging a string around a fixed point, I drew an arc on the plank representing a quarter circle with a diameter matching the width of my raised beds. I drilled a series of holes in the plank along this arc. I then placed bolts into the holes. I finished the construction by attaching a piece of 2x4 wood on the side as a brace for the EMT. To use the bender, I place it on level ground and drive the front tire of my car over the 2x4 wood mounted on the side. The weight of the car holds the bender firmly in place so there’’s no movement while it’s in use. Follow for part 2 of this how-to tomorrow!
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